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Purchasing a new wool mattress is a large investment, so it’s only natural to want to protect it and make it last as long as possible. Learn how to keep your new wool mattress in pristine condition and get the most out of your investment as possible.

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the Wool Bed Company News




10/15/2009 Wool Mattress Making Benefits From New Carding Machine
Oconomowoc Wisconsin

Wool mattress batting The Wool Bed Company's
First Carding Machine
Adding this carding machine to bring more of the wool bedding production process in-house gives The Wool Bed Company even greater ability to ensure our organic wool mattresses , wool mattress toppers , wool pillows and other organic wool bedding products meet our stringent standards of excellence. Processing tons of raw wool a month in house also helps the Wool Bed Company to lower costs and pass the savings on to our customers. A better quality wool bedding product at a better price is a win for the Wool Bed Company and for all our loyal customers who benefit from the comfort they receive from their organic wool mattresses and bedding.

You would think a substance which has been in use for hundreds of years would be fully appreciated, yet with all our technology, man has yet to make a mattress or bedding product which surpasses the comfort, support and safety (chemical free) of wool bedding products made with raw organic wool. To learn more about how organic wool bedding products are giving people a better night’s sleep than they ever dreamed of, read our testimonials , visit the Success Stories section of the website, or give the Wool Bed Company a call to learn how organic wool bedding products can make your bed more comfortable.
Organic wool fibers feed into carding machine Feeder of carding machine in manufacturing of wool mattressWool mattress fill entering the carding machine
Step 1: Raw wool fibers for your organic mattress are place into the feeder of the carding machine where they are prepared for the carding process.
(Image 2) Side view of feeder processing raw fibers for our line of wool mattresses.
Step 2: After exiting the feeder, Wool mattress fibers are ready for processing by the carding machine nippers.

Carding machine that straightens wool for organic mattresses Profile of carding machine for wool fiber preperationCarding drum for wool fiber preparation used in organic mattress
Step 3: The carding machine prepares the wool fibers for your organic mattress by straightening and separating the wool fibers. The process begins with the worker rollers and stripper rollers pulling the fibers on and off the main cylinder also known as the swift. The swift carries the straightened fibers to the fancy and doffer rollers where the wool processing is finalized and ready to be made in a wool mattress, wool comforters, or an organic wool pillow.

Wool mattress battingOrganic mattress battingHandmade organic mattress in progress
Final Steps: Before a wool mattress can be customized for you, the straightened wool fibers are rolled onto the batt drum and then stored ready to be made into a wool mattress, wool comforters, futon mattresses, or organic wool pillows. You will feel the benefits of a one of a kind organic mattress experience.